Clean Egg Complete Solution

Solution Overview

The Zenyer Clean Egg Complete Solution is a full-process production line designed to meet increasingly stringent hygiene standards in premium domestic and international markets. Starting from fresh egg grading, it integrates cleaning, food-grade coating, traceability coding, and automatic packaging for fully automated production from raw eggs to branded clean eggs.

Core Processes

1. Three-stage cleaning: Pre-wash removes surface dirt → Main wash uses food-grade detergent for deep cleaning → Rinse removes residual detergent, with automatic water temperature control throughout.

2. Food-grade coating: Natural chitosan coating forms a nano-level antibacterial protective layer on the shell surface, extending freshness from 25 to 45 days, replacing traditional mineral oil coating.

3. UV sterilization: After coating, UV-C irradiation reduces shell surface bacterial count below 100 CFU.

4. Smart traceability: Each clean egg is printed with a unique traceability code for farm-to-table tracking.

Solution Advantages

1. Hygiene compliance: Shell surface bacterial count <100 CFU, far exceeding national standards and meeting export requirements for Japan, South Korea, and the EU.

2. Extended freshness: Food-grade coating extends shelf life to 45 days, 80% longer than traditional methods.

3. Flexible capacity: Modular design covering 10,000 to 40,000 eggs per hour.

4. Brand empowerment: Standardized grading + traceability codes help build premium clean egg brands.